Advantages of Using a Jig
Jigs are a versatile tool that can be used in a variety of processes. They guide the workpiece to a specified location and can be equipped with clamps for holding workpieces in place during reaming and drilling. These jigs can also be used to help in the placement of parts during the manufacturing process.
Jigs and fixtures reduce the time required for setup. They can cut down on the time required to assemble a tool or part, and they can help reduce labour costs. They can also increase production and reduce scrap. Ultimately, they can lead to a lower overall cost, which is a significant benefit in today’s market.
Jigs also offer accuracy, repeatability, and interchangeability. They are typically used in uni-dimensional machining processes. They are also lightweight and have a complex shape, which makes them an excellent option for small to medium-sized operations. They do not require gauge blocks and can be used by humans and robots alike.
In addition to increasing productivity and accuracy, jigs and fixtures also allow for the employment of unskilled or semi-skilled labour. Furthermore, they enable users to produce a large volume of articles with consistent quality. By eliminating the need for individual marking, positioning, and checking, users can reduce labour costs and increase productivity.
A jig is a work-holding device that supports or holds a workpiece and guides a cutting tool for a specific machining operation. It is commonly used in CNC machining and can be used to guide and hold a tool. It also allows the user to interchange tools between operations.
Using a jig in a machining operation is much easier than using a fixture. They are lightweight and easy to operate. They make locating components easier, and they make it easier for workers to use a wide variety of tools. Jigs are also more accurate and repeatable than fixtures.
If you are making multiple identical parts in one operation, a jig can help you achieve this. By eliminating the need for unique set-ups for each individual part, a jig allows for consistent quality. This means that your workpieces will be consistent and interchangeable with other parts in your assembly line.